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Six Causes of Plastic Yellowing Part 2: Thermal Oxidation
Understand how heat accelerates polymer aging through thermal oxidation — from bond breakage and peroxide formation to chain scission and yellowing.

📘 Six Causes of Plastic Yellowing

Part 2: Thermal Oxidation — Heat as the “Turbocharger” of Aging

🌡 Phenomenon

It’s not only sunlight that causes plastic to yellow—heat itself is also a powerful driver. If the processing temperature is too high, the material stays in the machine too long (“resin hold-up”), or recycled materials are repeatedly reprocessed, color darkening will gradually occur.

Even after products leave the factory, long-term exposure to high temperatures (for example, in server rooms or inside car cabins) will gradually lead to yellowing and embrittlement.

⚗️ Core Mechanism: When Heat Adds Fuel to the Fire

  1. Higher temperature accelerates reactions: Heat speeds up chemical reactions, promoting free radical formation and accelerating hydroperoxide decomposition.
  2. β-Scission: Free radicals break polymer chains, reducing molecular weight and mechanical strength.
  3. Crosslinking and Gelation: Some materials crosslink under heat, becoming harder and brittle, altering melt flow index (MFI).
👉 Like toasting bread—at first only the surface browns, then hardens as heat accelerates aging.

🧩 Common Materials and Scenarios

  • PP / PE: Overheating or excessive shear leads to yellowing then brittleness.
  • PET: Moisture-sensitive; insufficient drying causes hydrolysis and color deepening.
  • PC: Narrow processing window; long residence time or heat causes yellowing unless stabilized.

🔍 Testing Insights

  • DSC: Detects crystallinity or melting changes after oxidation.
  • GPC: Measures molecular weight drop or crosslinking rise.
  • MFI: Scission increases MFI; crosslinking decreases it.
👉 Thermal oxidation affects the full chain from molecular weight → melt flow → performance.

📘 There are four more articles in the “Plastic Aging Mechanism” series explaining yellowing, embrittlement, and gloss loss.

Further reading – Six Causes of Plastic Yellowing Part 1: Photo-oxidation 

🔹Chitec Technology | The Expert in Anti-Aging Solutions for Materials

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